Forging Hatchets
Ancient methods meet modern conveniences.
Construct
Design
Safety
Why (not)?
In summer 2019, I got to throw one of my best friends a bachelor party. Three days at a quiet and private cabin in a town called Old Forge. We transformed a fire-pit into a charcoal forge. We used recycled Ferrier files to take our best shot at making ourselves axes.
Not your ancestor’s forge…
Traditionally, the process of creating a charcoal forge involved constructing a hearth or furnace using bricks or stones, shaping an air channel for ventilation, and fashioning a bellows to provide a steady supply of air. Charcoal was used as fuel, providing the heat necessary for blacksmithing and metalworking processes.
Through research and a lot of “youtube university,” I learned that a similar temperature and effect could be achieved by employing a narrow hole in a compact setting and directing a constant flow of air using a blow dryer. The focused airflow intensifies the heat, allowing for blacksmithing and metalworking processes.
SAFETY ALERT
Blacksmithing can be a dangerous activity and involves the use of heat, fire, and sharp tools. It is important to always follow proper safety procedures and use protective gear, such as gloves, goggles, and appropriate clothing, when working with these materials.
The information provided on this website is for educational purposes only and is not intended to serve as a substitute for professional instruction or guidance. We recommend seeking the guidance of a qualified instructor or expert before attempting any of the techniques or projects described on this website.
We are not responsible for any injuries or damages that may occur as a result of using the information on this website. It is your responsibility to ensure that you are following proper safety procedures and using the appropriate equipment at all times.
We reserve the right to change or remove any information on this website without notice.
Did it work?
Yes! Using the design we found online, we constructed our own forge. It reached temperatures that could heat steel to bending and shaping temperatures. (1,200 F - 1,500 F ) We spent the weekend cutting, bending, and drawing out the steel into crude looking hatchets.
Did we accomplish our goal?
Technically! We had a blast doing what we could, but making a well formed hatchet is more than a novice can “hammer out” in a weekend. However, we manage to walk away with some fun mementos.